Calculation and Improvement of Overall Equipment Effectiveness (OEE) of A Model Machine in A Production Line
Journal Title: International Journal for Research in Applied Science and Engineering Technology (IJRASET) - Year 2017, Vol 5, Issue 5
Abstract
The study in this paper is carried out on the topic calculation and improvement of Overall Equipment Effectiveness of a model machine in a production line. The purpose of this study is to focus on improvement by visibility of losses with in the process and quantifying them. OEE is guided by the principal of management through effective measurement and increasing process efficiency thorough elimination of all losses in the process. Today’s manufacturing environment demands lean and extremely efficient production processes. OEE offers a means of controlling the whole production process by analysing results from the totality of events. Production in efficiencies and stoppages are blame on equipment failure. OEE will provide information on the root cause and production inefficiency and thus lead to a targeted resolution. OEE helps industries produce more without investing in new production capacity. It does this by reducing TPM losses i.e. downtime, set up and adjustment losses and improving operators performance. The OEE was found to be 60 % in the identified model machine. Through the case study of implementing TPM in a piston manufacturing production line, the increasing efficiency and productivity of plant in terms of Overall Equipment Effectiveness (OEE) are discussed. The result obtained from TPM approach showed that the OEE was improved from 60% to 65% which indicated the desirable in all manufacturing industry.
Authors and Affiliations
Aditya Sharma, Rashmi Maheshwari, Aniket Juneja, Jay Prakash Rajput
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