DECOMPOSITION ALGORITHM FOR TOOL PATH PLANNING FOR WIRE-ARC ADDITIVE MANUFACTURING

Journal Title: Journal of Machine Engineering - Year 2018, Vol 18, Issue 1

Abstract

Three-axis machines are limited in the production of geometrical features in powder-bed additive manufacturing processes. In case of overhangs, support material has to be added due to the nature of the process, which causes some disadvantages. Robot-based wire-arc additive manufacturing (WAAM) is able to fabricate overhangs without adding support material. Hence, build time, waste of material, and post-processing might be reduced considerably. In order to make full use of multi-axis advantages, slicing strategies are needed. To this end, the CAD (computer-aided design) model of the part to be built is first partitioned into sub-parts, and for each sub-part, an individual build direction is identified. Path planning for these sub-parts by slicing then enables to produce the parts. This study presents a heuristic method to deal with the decomposition of CAD models and build direction identification for sub-entities. The geometric data of two adjacent slices are analyzed to construct centroidal axes. These centroidal axes are used to navigate the slicing and building processes. A case study and experiments are presented to exemplify the algorithm.

Authors and Affiliations

Lam NGUYEN, Johannes BUHL, Markus BAMBACH

Keywords

Related Articles

Simulation roughness of the steel rollers’ surface layer with Cubitron™ II grinding wheels by the quickpoint technique

This paper describes a simulation model of the process of developing steel rollers’ surface layer roughness obtained with Cubitron™ II grinding wheels by the Quickpoint technique, depending on the assumed grinding condit...

AUTOMATED ROOT CAUSE ANALYSIS OF NON-CONFORMITIES WITH MACHINE LEARNING ALGORITHMS

To detect root causes of non-conforming parts - parts outside the tolerance limits - in production processes a high level of expert knowledge is necessary. This results in high costs and a low flexibility in the choice o...

INCREASING PRODUCTIVITY OF CUTTING PROCESSES BY REAL-TIME COMPENSATION OF TOOL DEFLECTION DUE TO PROCESS FORCES

The Internet of Production (IoP) describes a vision in which a broad range of different production data is available in real-time. Based on this data, for example, new control types can be implemented, which improve indi...

DEVELOPMENT OF ENVIRONMENTALLY-FRIENDLY TECHNOLOGIES BASED ON THE DOUBLE-ECO MODEL -AN EVALUATION PLATFORM

In recent years, the urgency to create environmentally-friendly technologies has dramatically increased. However, these technologies are usually not adopted due to their large cost and low profit. Previously the “Double-...

DIGITAL TWINS AS A MODERN APPROACH TO DESIGN OF INDUSTRIAL PROCESSES

The objective of the paper was to describe the concept of a virtual, digital equivalent to a physical process. The basic idea of the virtual counterpart for the process called a digital twin is described first. Followin...

Download PDF file
  • EP ID EP269973
  • DOI 10.5604/01.3001.0010.8827
  • Views 80
  • Downloads 0

How To Cite

Lam NGUYEN, Johannes BUHL, Markus BAMBACH (2018). DECOMPOSITION ALGORITHM FOR TOOL PATH PLANNING FOR WIRE-ARC ADDITIVE MANUFACTURING. Journal of Machine Engineering, 18(1), 96-107. https://europub.co.uk/articles/-A-269973