Design, Fabrication, Manufacture & Installation Of Pyrolysissystem For Waste Rubberpieces.
Journal Title: International Journal of engineering Research and Applications - Year 2018, Vol 8, Issue 10
Abstract
The present study focuses on the design, fabrication, manufacture & installation &optimization of a 10 Ton capacity per day for a pyrolysis system for waste rubber pieces. This pyrolysis system generatesoil & gases as a final product. Itis used as an alternative option over furnace oil / LDO / Gases used for industrial heating. The indirectly heated furnace is initially fired by LDO. The furnace may run with PNG / LPG/ by product gas generated by the system / Electric heating as an alternative fuel by making necessary changes in combustion system only. The best option is to run on oil initially &turning on to by product of gas which is formed by the system itself to enhance better efficiency. The furnace called indirectly heated rotary reactor with maximum temperature of 450°C. The rotary shell is heated by means of heating chamber with refractory lining insulation & combustion system. Combustion system is designed to achieve the required temperature of 550°C with better temperature uniformity inside the combustion chamber. Automation by Auto ignition &Auto temperature control system is done for safety & quality of the final product derived from the system. Raw material feeding is done @ 400kg/hr. with the help of Z type of bucket elevator. The final outputs arecarbon black &Hydrocarbon gases (condensed to oil). The additional credit is the project can be set up in an industrial area & finished product can be sold to nearby industries & saves handling cost over traditional purchase of oil. Economical final product & recycling of waste rubber like automobile tires are the key factors for consideration. Quality issues need to be considered while selecting the final product by the purchaser for their use.
Authors and Affiliations
Mahesh Kisanborate, Prof. (Dr. )Rajesh. R. Jaware, Preetam D. Girap
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