Effect of Welding Speed on Mechanical Properties of Friction Stir Welded Copper 

Abstract

Fusion welding of copper and its alloys tends to degrade the mechanical strength at the weld joint area due to high thermal diffusivity and high melting point. Friction Stir Welding (FSW) is an excellent alternative for joining of these materials against fusion joining. FSW is an emerging solid state joining process in which the material that is being welded does not melt and recast. This process uses a non-consumable tool to generate frictional heat in the abutting surfaces. The main objective of this investigation is to use FSW for joining of 3 mm thick copper sheet using taper cylindrical tool pin profile. The defect free welds were obtained at a tool rotational speed of 900 rpm and traverse speed of 25, 31.5 and 40 mm/min respectively. Mechanical and microstructure analysis has been performed to evaluate the characteristics of friction stir welded copper. From the investigation it is found that the joints fabricated at a traverse speed of 40mm/min resulted in better mechanical properties compared to other traverse speeds. The tensile properties of all weld joints showed a relative correspondence to the variation of the hardness in the weld zone. The observed results were correlated with the microstructure and fracture features. 

Authors and Affiliations

L. Suvarna Raju, Dr. Adepu Kumar, Dr. P. Indreswaraiah

Keywords

Related Articles

Thermal Behaviour Study of Heat Exchanger with Heat Pipes Using CuO Nano Fluid

In this analysis, the experimental work was done to determined the thermal behavior of heat pipe based heat-exchanger using nano fluid. CuO nano fluid is consider as thermal liquid in the heat pipe. Effectiveness – NTU m...

Frequency Based Demand Management System in Residential Context 

Electric utilities are forced to adopt load shedding during peak periods due to increase in demand by fast growing industries. Under peak period, the proposed Frequency Based Demand Management System, switch off all the...

Interaction Analysis of MAT Foundation and Space Frame for the Non Linear Behaviour of the Soil

Structural analysis is one of the most important aspects in structural design, since it gives an idea about the performance of the structure under load. Right from the beginning when the process of development started in...

Investigate the Effect of Turning Parameters on Tool Wear on Various Cutting Tool Inserts Using Response Surface Methodology

The work aims to investigate the effect of turning parameter on tool wear of various cutting tool insert using response methodology. The AISI4340 steel is machined with different cutting tool insert of High Speed Steel (...

Effect of Welding Speed on Mechanical Properties of Friction Stir Welded Copper 

Fusion welding of copper and its alloys tends to degrade the mechanical strength at the weld joint area due to high thermal diffusivity and high melting point. Friction Stir Welding (FSW) is an excellent alternative for...

Download PDF file
  • EP ID EP94156
  • DOI 10.9756/BIJIEMS.4821
  • Views 141
  • Downloads 0

How To Cite

L. Suvarna Raju, Dr. Adepu Kumar, Dr. P. Indreswaraiah (2014). Effect of Welding Speed on Mechanical Properties of Friction Stir Welded Copper . Bonfring International Journal of Industrial Engineering and Management Science, 4(2), 68-71. https://europub.co.uk/articles/-A-94156