Friction in Orthogonal Cutting Finite Elements Models with Large Negative Rake Angle

Journal Title: Tribology in Industry - Year 2016, Vol 38, Issue 2

Abstract

In this paper, orthogonal cutting finite elements models are built for the investigation of the impact of large negative rake angles on the friction coefficient in the tool-chip interface in machining. The simulation results give an insight on the mechanism of chip formation in processes with large negative active rake angle, such as machining with chamfered tools, grinding and micromachining. For the present analysis, cutting conditions resembling the qualitative and quantitative characteristics of the aforementioned processes were selected. More specifically, tool rake angles varying from -10o to -55o and Coulomb friction with constant friction coefficient were considered. The results indicate that friction coefficient is greatly affected by the negative tool rake angle, exhibiting values well above 1 for the high extreme of the examined rake angle spectrum.

Authors and Affiliations

A. P. Markopoulos , N. E. Karkalos , N. M. Vaxevanidis , D. E. Manolakos

Keywords

Related Articles

Effect of Band Contact on the Temperature Distribution for Dry Friction Clutch 

In this study, the two dimensional heat conduction problem for the dry friction clutch disc is modeled mathematically analysis and is solved numerically using finite element method, to determine the temperature field whe...

Applicative Monitoring of Vehicles Engine Oil

Confirming the basic causes of failures and their elimination, control of certain phenomena, is defining proactive maintenance, as a new method that reduces maintenance costs and prolongs the life of assets. Determinatio...

PVD Coatings’ Strength Properties at Various Temperatures by Nanoindentations and FEM Calculations Determined

Nanoindentation is usually applied on thin films at ambient temperatures for hardness determination. Recently, instruments for conducting nanoindentation at elevated temperatures have been developed facilitating measurem...

Experimental Hydraulic Device for the Testing of Hydraulic Pumps and Liquids

The goal of this paper is the verification measurement of the proposed laboratory testing device for operation monitoring and assessment of both the hydraulic circuit components and the energy carrier used. The goal is t...

A Comparative Experimental Study on Identification of Defect Severity in Rolling Element Bearings using Acoustic Emission and Vibration Analysis

This paper describes the comparison between Vibration Analysis (VA) and Acoustic Emission (AE) method to predict the defect severity in rolling element bearings with respect to the gradual increase of defect size. In bea...

Download PDF file
  • EP ID EP123222
  • DOI -
  • Views 82
  • Downloads 0

How To Cite

A. P. Markopoulos, N. E. Karkalos, N. M. Vaxevanidis, D. E. Manolakos (2016). Friction in Orthogonal Cutting Finite Elements Models with Large Negative Rake Angle. Tribology in Industry, 38(2), 214-220. https://europub.co.uk/articles/-A-123222