Investigation and prevention of the residues formed in melting furnaces and transfer ladles used in low-pressure Al-casting technologies

Abstract

Purpose: Refractory life, in Al-casting processes such as alloy wheel production, is obviously affected by the inclusions formed in the transfer ladles and holding/melting furnaces in which melting, fluxing and degassing operations are carried out. The short refractory life affects, adversely, the economical aspect of the process. Therefore, a study on the physical and chemical properties of the above mentioned inclusions has been started. The main purpose of the study is to understand the relationships among the metallurgical processes taking place during casting, properties of the refractories used and the formation of inclusions.Design/methodology/approach: During this industry-university joint study, experimental studies using scanning electron microscopy (SEM), X-ray diffractometry (XRD) and optical microscopy were used to investigate the nature and properties of the inclusions. Also, corrosion behaviour of six different refractories was investigated by exposing them to molten aluminium.

Authors and Affiliations

B. Yay, E. Akinci, A. Güneren, U. Karaali, H. E. Çubuklusu

Keywords

Related Articles

Nanocomposite Ni/diamond layers produced by the electrocrystallization method

Purpose: The aim of this paper concerns the manufacturing of nanocomposite Ni/diamondsurface layers deposited on S235JR carbon steel using electrocrystallization method andexaminations of their structures and properties....

Flexural strength of glass using Weibull statistic analysis

Purpose: The aim of the study is to measure the flexural strength of glass by proposed experimental procedures. In addition, step-by-step guidelines for the strength data analysis using a two-parameter Weibul...

In situ-formed, low-cost, Al-Si nanocomposite materials

Aluminum-Silicon (Al-Si) alloys are the “bread-and-butter” of the aluminum foundry industry being cast at an annual rate of over 2 million tonnes/year in North America for use mainly in transportation. Coarse microstruct...

Effect of vanadium microaddition on the microstructure and mechanical properties of casing pipes after normalizing process

Purpose: The aim of the paper is to determine the impact of vanadium microaddition onmechanical properties and microstructure of two steel grades with a different content of V,applied for production of casing pipes used...

Analysis of integrated management system of the quality, environment and occupational safety

Purpose: In this article the analysis of integrated management system of quality,environment and occupational health and safety was presented. The functioning of suchsystem on the selected enterprise was discussed.Design...

Download PDF file
  • EP ID EP189353
  • DOI -
  • Views 113
  • Downloads 0

How To Cite

B. Yay, E. Akinci, A. Güneren, U. Karaali, H. E. Çubuklusu (2016). Investigation and prevention of the residues formed in melting furnaces and transfer ladles used in low-pressure Al-casting technologies. Journal of Achievements in Materials and Manufacturing Engineering, 78(1), 5-10. https://europub.co.uk/articles/-A-189353