LIGHTWEIGHT MACHINE ENCLOSURES FOR DYNAMIC AND EFFICIENT PRODUCTION PROCESSES
Journal Title: Journal of Machine Engineering - Year 2019, Vol 19, Issue 2
Abstract
Usually machining centres for processing wood-based and composite materials have moving partial machine enclosures in the X-axis direction. Because the workpieces to be machined are often large (e.g. aircraft doors), these partial enclosures have prevailed on the market compared to voluminous complete enclosures. Owing to the general trend towards complete machining through process integration, an increasing number of additional units are integrated into machining centres in addition to the main spindle. This leads to an increase of the mass to be moved as well as a larger and thus heavier partial enclosure. This inevitable increase in mass leads to a deterioration of the dynamic properties of the machine. To counteract this increase in mass, the use of lightweight design materials for machine enclosures becomes in the focus of attention. The lightweight materials to be used must comply with the requirements of modern mechanical engineering and legislation: retention in the event of tool breakage, reduction in the noise exposure of the machine environment and cost-effective solutions compared to the materials used nowadays. The sheet steel used today as material for partial enclosures is therefore to be supplemented or replaced with suitable lightweight design materials. Different lightweight materials are qualified for suitability as machine enclosure. Apart from mass reduction, ecological as well as economic aspects of the used materials play an important role. For this purpose, the safety properties (impact resistance in case of tool breakage / collision) of these weight-reduced materials have to be determined. In addition, an improvement in the acoustic behaviour of the machine is achieved by the new lightweight materials since the machine enclosure shields the distinctive sound sources.<br/><br/>
Authors and Affiliations
H. -Christian MÖHRING, Thomas STEHLE, Matthias SCHNEIDER
MANUFACTURING AND QUALITY ASSURANCE OF LIGHTWEIGHT PARTS IN MASS PRODUCTION
Production-related preliminary damage and residual stresses have significant effects on the functions and the damage development in fiber composite components. For this reason, it is important, especially for the safety-...
HYBRID ADDITIVE AND SUBTRACTIVE MANUFACTURING PROCESSES AND SYSTEMS: A REVIEW
This review paper highlights the hybrid manufacturing processes which integrate the additive and subtractive processes performing on one hybrid platform consisting of the LMD (laser metal deposition) unit and CNC machine...
MACHINE VISION DETECTION OF THE CIRCULAR SAW VIBRATIONS
Dynamical properties of rotating circular saw blades are crucial for both production quality and personnel safety. This paper presents a novel method for monitoring circular saw vibrations and deviations. A machine visio...
END MILLING OF TI-48AL-2CR-2NB UNDER HIGH-FEED CONDITIONS
Gamma titanium aluminides are fast developing materials and particularly in use for aerospace and automotive components. Due to the high cutting forces and raised cutting temperatures achieved during milling of this mate...
Modular intelligent fixture system for flexible clamping of large parts
In this work a modular intelligent fixture system for flexible clamping of large parts is presented. The fixture modules consist of a hybrid material structure involving metal frame elements and mineral casting. These mo...