Prediction of Process Parameters in Turning of Titanium Alloys using Response Surface Methodology

Abstract

Manufacturing of titanium products is difficult because of its machining. The demand for titanium products is increasing rapidly in the applications of surgical components, nuclear reactors, boilers, human in-plants, automobile industries. Because of the inherent properties like high heat resistant, high strength, high chemical reaction with other metals, machining of titanium alloys is always a challenge for manufacturers by using innovative methodology and machining techniques to improve theproductivity of titanium components. The present study is carried out on three different titanium alloys which are used for machining titanium alloys (Ti-Grade2, Ti-6al-4v, Ti-6al-4vELI) with uncoated carbide tools used. Total experiments are performed under dry environment for reducing the cost and optimizing the parameters of surface roughness and cutting force to predict the value design of expert software, ANOVA used. Machining of titanium alloys with uncoated carbide inserts in a dry environment is not suggestible, machining of grade – 5TI-6AL-4V) with uncoated carbide inserts in a dry environment is good and it will deliver better surface roughness and cutting force compared to other two titanium alloys. Optimal cutting conditions are speed 171.59 m/min, feed 0.12 mm/rev, depth of cut 0.70mm titanium (TI-6AL-4V) grade 5, surface roughness 0.647μm, and cutting force 119.182N.

Authors and Affiliations

SIVAKOTESWARARAO KATTA, G. CHAITANYA

Keywords

Related Articles

ENCODING THE DIHEDRAL ANGLE OF AMINO ACID IN A PROTEIN

Proteins play an important role in cell functions. Protein structures are useful for determining its functions. Dihedral angle places an important role in determining the structure of proteins. The aim of encoding the an...

Mechanical and Thermal Investigations of Aluminium Al7075 Zirconium Oxide and Graphite Composite Material

In the world, existing materials are not sufficient to overcome the needs and to fulfil those needs, composite materials exist. The properties of composite materials are enhanced to overcome the needs. In this article, A...

Mathematical and Experimental Analysis of Solar Tunnel Dryer for Drying Beef as a Biological Product

This work analyses the performance of a solar tunnel dryer for drying beef, under forced convection by using a DC blower run by a photovoltaic panel (200w). An experimental setup of solar tunnel dryer has been designed a...

Performance Evaluation of Diesel Engine Using Biodiesel Fuel Derived from Waste Cooking Refined Soyabean Oil

Brazil is using bio-diesel as an alternate fuel to run cars. Rapid growth of bio-fuels all around the world is mainly due to energy crisis and ecological concerns, and in this dynamic market mechanisms, lot of efforts ar...

AN EFFICIENT ENERGY AWARE LINK STABLE ROUTING PROTOCOL IN MANETS

Mobile ADHOC Networks (MANETS) are infrastructure-less wireless networks in which nodes act as both source and router. All the nodes in the ADHOC network have limited battery capacity so conservation of energy becomes an...

Download PDF file
  • EP ID EP279981
  • DOI 10.24247/ijmperdfeb201860
  • Views 64
  • Downloads 0

How To Cite

SIVAKOTESWARARAO KATTA, G. CHAITANYA (2018). Prediction of Process Parameters in Turning of Titanium Alloys using Response Surface Methodology. International Journal of Mechanical and Production Engineering Research and Development (IJMPERD ), 8(1), 541-550. https://europub.co.uk/articles/-A-279981