Simulation of Contact Area and Pressure Dependence of Initial Surface Roughness for Cermet-Coated Discs Used in Disc Brakes

Journal Title: Tribology in Industry - Year 2019, Vol 41, Issue 1

Abstract

Friction, wear, and emission performance strongly depend on the contact pressure and area at the interface of the pad and disc. The contact situation at the pad-to-disc interface can be explained by the formation and destruction of mesoscopic sized contact plateaus on the pad surface. Experimental studies report that the initial surface roughness of cermet-coated discs strongly affects friction, wear and emission performance. This is explained by the formation of secondary plateaus on the disc surface. The aim of this work is to extend an existing cellular automaton approach to include the formation of secondary plateaus on the disc surface in order to explain experimental results reported in the literature. First, to investigate the validity of the novel simulation approach, a cermet-coated cast iron disc is tested against a low-met pad material with a pin-on-disc tribometer. The same conditions are used as input in a simulation. Then, the initial disc roughness influence on contact pressure and area of the same cermet-coated disc is compared with results reported in the literature. The topographies of the measured and simulated disc surfaces are qualitatively in line. An initial rougher disc surface results in a considerably lower contact area than does a smother surface.

Authors and Affiliations

G. Riva, J. Wahlström

Keywords

Related Articles

Normal Force Influence on 3D Texture Parameters Characterizing the Friction Couple Steel – PBT + 10 % PTFE

This study presents the influence of the normal force on the surface quality of the friction couple steel – polybutylene terephthalate (PBT) + 10 % polytetrafluoroethylene (PTFE). There were calculated the average values...

Optimization of CO2 Laser Cutting Process using Taguchi and Dual Response Surface Methodology

Selection of optimal cutting parameter settings for obtaining high cut quality in CO2 laser cutting process is of great importance. Among various analytical and experimental optimization methods, the application of Taguc...

Vanadium Alloyed PVD CrAlN Coatings for Friction Reduction in Metal Forming Applications

Hard coatings deposited on forming tools are used to improve the forming process and to increase tool life. The decrease of tool wear and reduction of friction are the main motivations for the development of self-lubrica...

Evaluation of the Wear-Corrosion Process in Beta-Tricalcium (β-TCP) Films Obtained by Physical Vapor Deposition (PVD)

A simultaneous evaluation was done of the wear-corrosion of the coatings of beta-tricalcium phosphate on titanium (Ti) substrate deposits obtained by the magnetron sputtering technique. The characterization was developed...

Wear and Friction Behavior of Stir Cast Al-TiB2 Metal Matrix Composites with Various Lubricants

Al- TiB2 metal matrix composites are fabricated using stir cast method and its tribological characterization is done using three different lubricants. Tribological studies are performed in a multi-tribotester using block...

Download PDF file
  • EP ID EP573714
  • DOI 10.24874/ti.2019.41.01.01
  • Views 73
  • Downloads 0

How To Cite

G. Riva, J. Wahlström (2019). Simulation of Contact Area and Pressure Dependence of Initial Surface Roughness for Cermet-Coated Discs Used in Disc Brakes. Tribology in Industry, 41(1), 1-13. https://europub.co.uk/articles/-A-573714