Simulation Tests of the Welding Machine Secondary Circuit

Journal Title: Biuletyn Instytutu Spawalnictwa - Year 2017, Vol 61, Issue 5

Abstract

The article discusses the analysis of circuit parameters and power losses in the secondary circuit of the welding machine. The analysis was based on FEM calculations performed using the ANSYS Mechanical APDL software programme. The tests resulted in the determination of the inductance of the secondary circuit of welding machine horns as the function of the overall dimensions of the above-named circuit. The foregoing made it possible to identify the current response of the circuit to applied DC rated voltage. The determination of power losses included the identification of the distribution of potentials (voltage drops) along welding machine horns, and, subsequently, the determination of the correlation of input power, output power and system efficiency. The tests involved the identification of primary sources of power losses, i.e. mechanical connections, mainly between electrodes and horns as well as in the elastic joint.

Authors and Affiliations

Mariusz Stępień, Bogusław Grzesik, Zygmunt Mikno

Keywords

Related Articles

Laser Beam Welding of 10 mm Thick T-joints Made of TMCP Steel

The article presents research on the laser beam welding of 10 mm thick T-joints made of thermomechanically worked high-strength steel S700MC without using a filler metal. The research-related tests involved making single...

Laser + MAG Hybrid Welding of T-Joints

The article presents the possibilities of the hybrid welding (laser + MAG) of T-joints, discusses primary technological conditions of the HLAW process as well as discusses the possibilities of using the HLAW method when...

Effect of Preheating on the Structure and Mechanical Properties of Steel S1300QL

The use of advanced structural materials entails the necessity of adapting typical welding processes to special requirements resulting from the limited weldability of new materials, often tied to their complex chemical c...

Use of modern analytical methods in designing induction heating devices

The article presents induction heating and its application range, discusses factors significantly affecting the course of an induction heating process and characteristic phenomena such as electromagnetic induction, skin...

Properties of Laser Welded Finned Tubes Made of Nickel Alloys

The article presents test results concerning properties of finned tubes made of the Inconel 625 nickel alloy in terms of their thermal efficiency, resistance to high-temperature corrosion and electrochemical corrosion re...

Download PDF file
  • EP ID EP244974
  • DOI 10.17729/ebis.2017.5/3
  • Views 95
  • Downloads 0

How To Cite

Mariusz Stępień, Bogusław Grzesik, Zygmunt Mikno (2017). Simulation Tests of the Welding Machine Secondary Circuit. Biuletyn Instytutu Spawalnictwa, 61(5), 27-32. https://europub.co.uk/articles/-A-244974