A data-driven predictive model of the grinding wheel wear using the neural network approach

Journal Title: Journal of Machine Engineering - Year 2017, Vol 17, Issue 4

Abstract

Advanced manufacturing depends on the timely acquisition, distribution, and utilization of information from machines and processes. These activities can improve accuracy and reliability in predicting resource needs and allocation, maintenance scheduling, and remaining service life of equipment. Thus, to model the state of tool wear and next to predict its remaining useful life (RUL) significantly increases the sustainability of manufacturing processes. there are many approaches, methods and theories applied to predictive model building. the proposed paper investigates an artificial neural network (ANN) model to predict the wear propagation process of grinding wheel and to estimate the RUL of the wheel when the extrapolated data reaches a predefined final failure value. The model building framework is based on data collected during external cylindrical plunge grinding. Firstly, usefulness of selected features of the measured process variables to be symptoms of grinding wheel state is experimentally verified. Next, issues related to development of an effective MLP model and its use in prediction of the grinding wheel RUL is discussed.

Authors and Affiliations

Pawel LEZANSKI

Keywords

Related Articles

CONTEMPORARY CHALLENGES IN TOOL CONDITION MONITORING

Implementation of robust, reliable tool condition monitoring (TCM) systems in one of the preconditions of introducing of Industry 4.0. While there are a huge number of publications on the subject, most of them concern n...

DETECTION OF WEAR PARAMETERS USING EXISTING SENSORS IN THE MACHINES ENVIRONMENT TO REACH HIGHER MACHINE PRECISION

This paper presents methods to plan predictive maintenance for precision assembly tasks. One of the key aspects of this approach is handling the abnormalities during the development phase, i.e. before and during process...

PARAMETERIZATION OF ENVIRONMENTAL INFLUENCES BY AUTOMATED CHARACTERISTIC DIAGRAMS FOR THE DECOUPLED FLUID AND STRUCTURAL-MECHANICAL SIMULATIONS

Thermo-elastic effects contribute the most to positioning errors in machine tools especially in operations where high precision machining is involved. When a machine tool is subjected to changes in environmental influenc...

AUTOMATED ROOT CAUSE ANALYSIS OF NON-CONFORMITIES WITH MACHINE LEARNING ALGORITHMS

To detect root causes of non-conforming parts - parts outside the tolerance limits - in production processes a high level of expert knowledge is necessary. This results in high costs and a low flexibility in the choice o...

ENHANCING LASER STEP DIAGONAL MEASUREMENT BY MULTIPLE SENSORS FOR FAST MACHINE TOOL CALIBRATION

The volumetric performance of machine tools is limited by the remaining relative deviation between desired and real tool tip position. Being able to predict this deviation at any given functional point enables methods fo...

Download PDF file
  • EP ID EP244322
  • DOI 10.5604/01.3001.0010.7006
  • Views 103
  • Downloads 0

How To Cite

Pawel LEZANSKI (2017). A data-driven predictive model of the grinding wheel wear using the neural network approach. Journal of Machine Engineering, 17(4), 69-82. https://europub.co.uk/articles/-A-244322