A data-driven predictive model of the grinding wheel wear using the neural network approach

Journal Title: Journal of Machine Engineering - Year 2017, Vol 17, Issue 4

Abstract

Advanced manufacturing depends on the timely acquisition, distribution, and utilization of information from machines and processes. These activities can improve accuracy and reliability in predicting resource needs and allocation, maintenance scheduling, and remaining service life of equipment. Thus, to model the state of tool wear and next to predict its remaining useful life (RUL) significantly increases the sustainability of manufacturing processes. there are many approaches, methods and theories applied to predictive model building. the proposed paper investigates an artificial neural network (ANN) model to predict the wear propagation process of grinding wheel and to estimate the RUL of the wheel when the extrapolated data reaches a predefined final failure value. The model building framework is based on data collected during external cylindrical plunge grinding. Firstly, usefulness of selected features of the measured process variables to be symptoms of grinding wheel state is experimentally verified. Next, issues related to development of an effective MLP model and its use in prediction of the grinding wheel RUL is discussed.

Authors and Affiliations

Pawel LEZANSKI

Keywords

Related Articles

DEVELOPMENT AND MANUFACTURING OF ARDUINO BASED ELECTROCHEMICAL DISCHARGE MACHINE

The machining of non-conducting materials is very difficult due to its brittleness and hardness properties. The electrochemical discharge machining (ECDM) process is the hybrid non-traditional manufacturing technology b...

IN-PROCESS MONITORING AND ANALYSIS OF DYNAMIC DISTURBANCES IN BORING AND TREPANNING ASSOCIATION (BTA) DEEP DRILLING

This paper presents an approach to monitor the dynamic disturbances of a BTA (boring and trepanning association) deep drilling system. High length to diameter ratios are the key characteristic of deep drilling processes...

INVESTIGATION OF A HIGH-FORCED COOLING SYSTEM FOR THE ELEMENTS OF HEAT POWER INSTALLATIONS

The studies of the ultimate thermal flows have been carried out in metallic and poorly heat-conducting porous structures, which operate when gravitational and capillary forces act jointly and cool various devices of ther...

A REVIEW AND ANALYSIS OF THE HISTORICAL DEVELOPMENT OF MACHINE TOOLS INTO COMPLEX INTELLIGENT MECHATRONIC SYSTEMS

This paper presents an analytical review of the development of machine tools (MT) into complex mechatronic systems. The basic periods, inventions and achievements in their historical development are marked which are repr...

MACHINE TOOL ABILITY REPRESENTATION: A REVIEW

Smart manufacturing and predictive maintenance are current trends in the manufacturing industry. However, the holistic understanding of the machine tool health condition in terms of accuracy, functions, process and avai...

Download PDF file
  • EP ID EP244322
  • DOI 10.5604/01.3001.0010.7006
  • Views 108
  • Downloads 0

How To Cite

Pawel LEZANSKI (2017). A data-driven predictive model of the grinding wheel wear using the neural network approach. Journal of Machine Engineering, 17(4), 69-82. https://europub.co.uk/articles/-A-244322