A data-driven predictive model of the grinding wheel wear using the neural network approach

Journal Title: Journal of Machine Engineering - Year 2017, Vol 17, Issue 4

Abstract

Advanced manufacturing depends on the timely acquisition, distribution, and utilization of information from machines and processes. These activities can improve accuracy and reliability in predicting resource needs and allocation, maintenance scheduling, and remaining service life of equipment. Thus, to model the state of tool wear and next to predict its remaining useful life (RUL) significantly increases the sustainability of manufacturing processes. there are many approaches, methods and theories applied to predictive model building. the proposed paper investigates an artificial neural network (ANN) model to predict the wear propagation process of grinding wheel and to estimate the RUL of the wheel when the extrapolated data reaches a predefined final failure value. The model building framework is based on data collected during external cylindrical plunge grinding. Firstly, usefulness of selected features of the measured process variables to be symptoms of grinding wheel state is experimentally verified. Next, issues related to development of an effective MLP model and its use in prediction of the grinding wheel RUL is discussed.

Authors and Affiliations

Pawel LEZANSKI

Keywords

Related Articles

INCREASING PRODUCTIVITY OF CUTTING PROCESSES BY REAL-TIME COMPENSATION OF TOOL DEFLECTION DUE TO PROCESS FORCES

The Internet of Production (IoP) describes a vision in which a broad range of different production data is available in real-time. Based on this data, for example, new control types can be implemented, which improve indi...

DEVELOPMENT OF AN AUTOMATED ASSEMBLY PROCESS SUPPORTED WITH AN ARTIFICIAL NEURAL NETWORK

A central problem in automated assembly is the ramp-up phase. In order to achieve the required tolerances and cycle times, assembly parameters must be determined by extensive manual parameter variations. Therefore, the d...

DETECTION OF WEAR PARAMETERS USING EXISTING SENSORS IN THE MACHINES ENVIRONMENT TO REACH HIGHER MACHINE PRECISION

This paper presents methods to plan predictive maintenance for precision assembly tasks. One of the key aspects of this approach is handling the abnormalities during the development phase, i.e. before and during process...

THE EFFECT OF CHANGES IN DEPTH OF CUT ON SURFACE ROUGHNESS IN MACHINING OF AISI 316 STAINLESS STEEL

Currently, process optimization is an important part of design of CNC toolpath, allowing overall process improvement in accordance to a range of criteria. Available CAE software for CNC toolpath optimization works only b...

METHOD FOR PREDICTING THE ACCURACY OF ROTATIONAL ELEMENTS MEASUREMENTS USING THE FIVE-AXIS COORDINATE MEASURING SYSTEM

The measurements of solids of revolution are one of the most common task in industrial practice. Therefore it is not surprising, that new solutions dedicated to improve accuracy and acceleration of measurements of rotati...

Download PDF file
  • EP ID EP244322
  • DOI 10.5604/01.3001.0010.7006
  • Views 111
  • Downloads 0

How To Cite

Pawel LEZANSKI (2017). A data-driven predictive model of the grinding wheel wear using the neural network approach. Journal of Machine Engineering, 17(4), 69-82. https://europub.co.uk/articles/-A-244322