Development of new metal matrix composite electrodes for electrical discharge machining through powder metallurgy process
Journal Title: Carbon - Science and Technology - Year 2014, Vol 6, Issue 4
Abstract
Electrical discharge machining (EDM) is one of the widely used nontraditional machining methods to produce die cavities by the erosive effect of electrical discharges. This method is popular due to the fact that a relatively soft electrically conductive tool electrode can machine hard work piece. Copper electrode is normally used for machining process. Electrode wear rate is the major drawback for EDM researchers. This research focus on fabrication of metal matrix composite (MMC) electrode by mixing copper powder with titanium carbide (TiC) and Tungsten carbide (WC) powder through powder metallurgy process, Copper powder is the major amount of mixing proportion with TiC and WC. However, this paper focus on the early stage of the project where powder metallurgy route was used to determine suitable mixing time, compaction pressure and sintering and compacting process in producing EDM electrode. The newly prepared composite electrodes in different composition are tested in EDM for OHNS steel.
Authors and Affiliations
C. Mathalai Sundaram, R. Sivasubramanian, M. Sivakumar
Mechanical Preparation, characterization and photocatalytic activity of Fe2O3/ZnO and Fe3O4/ZnO
Composite Iron oxide-Zinc oxide (α-Fe2O3/ZnO and Fe3O4/ZnO) was synthesized by two step method. In the first step, uniform α-Fe2O3 and Fe3O4 particles were prepared through a hydrolysis process of ferric chloride at 80 °...
Characterization of carbon pastes as matrices in composite electrodes for use in electrochemical capacitors
Carbon paste electrodes (CPEs) were prepared from carbon black powder with different binders (Silicon Oil or Nujol). Cyclic voltammetry, chronoamperometry and chronopotentiometry techniques and different electrolytes (1M...
Ablation morphologies of different types of carbon in Carbon / Carbon composites
No Abstract
Monitoring of biogas plants – experiences in laboratory and full scale
To control and regulate the biogas process there are online process parameters and offline process parameters, which basically don’t differ between pilot biogas plants and industrial biogas plants. Generally, temperature...
Effect of multipass cutting on surface roughness in wire electrical discharge machining of metal matrix composites
The workpiece produced by wire electrical discharge machining (WEDM) has the surface variations caused by simultaneous heating and cooling process during machining. The thermally affected layers have great effect on mech...