Effect of tool geometry and welding speed on mechanical properties and microstructure of friction stir welded joints of aluminium alloys AA6082-T6
Journal Title: Archive of Mechanical Engineering - Year 2014, Vol 0, Issue 3
Abstract
Friction stir welding is a solid state innovative joining technique, widely being used for joining aluminium alloys in aerospace, marine automotive and many other applications of commercial importance. The welding parameters and tool pin profile lay a major role in deciding the weld quality. In this paper, an attempt has been made to understand the influences of welding speed and pin profile of the tool on friction stir welded joints of AA6082-T6 alloy. Three different tool pin profiles (tapered cylindrical four flutes, triangular and hexagonal) have been used to fabricate the joints at different welding speeds in the range of 30 to 74 mm/min. Microhardness (HV) and tensile tests performed at room temperature were used to evaluate the mechanical properties of the joints. In order to analyse the microstructural evolution of the material, the weld’s cross-sections were observed optically and SEM observations were made of the fracture surfaces. From this investigation it is found that the hexagonal tool pin profile produces mechanically sound and metallurgically defect free welds compared to other tool pin profiles.
Authors and Affiliations
Hiralal Patil, Sanjay Soman
Simulation of moving loads in elastic multibody systems with parametric model reduction techniques
In elastic multibody systems, one considers large nonlinear rigid body motion and small elastic deformations. In a rising number of applications, e.g. automotive engineering, turning and milling processes, the position o...
Design and experimental and numerical verifications of the recirculating blower for long-term tests of turbine flowmeters
A design of the centrifugal recirculation blower as well as results of its experimental and numerical investigations are presented in this paper. The blower was designed to work in the unique test stand which is used for...
Integration of Modeling in Solidworks and Matlab/Simulink Environments
In the paper, the authors present construction stages of simulation models worked out using SolidWorks and Matlab/Simulink environments. As examples of simulation models, a laboratory truck crane and a forest crane have...
Experimental study and response surface methodology for investigation of FSP process
The article presents the effect of rotational and travelling speed and down force on the spindle torque acting on the tool in Friction Stir Processing (FSP) process. The response surface methodology (RSM) was applied to...
Structural Health Monitoring (SHM) methods in machine design and operation
The present paper is devoted to the discussion and review of the non-destructive testing methods mainly based on vibration and wave propagation. In the first part, the experimental methods of actuating and analyzing the...