Modeling and 3D Simulation of the Mould Compression and Resin Flow for Force-Controlled Compression Resin Transfer Moulding

Journal Title: Materials Science-Medžiagotyra - Year 2019, Vol 25, Issue 1

Abstract

Since the existence of the complicated coupling between mould compression and resin flow, the full 3D simulation of the filling process in force-controlled compression resin transfer moulding (CRTM) has not been realized, especially when the resin flow front is irregular on the thickness direction during thick part moulding. In this paper, the coupled resin flow and mould compression behaviors are investigated firstly, a equivalent spring method is proposed to describe the preform compaction. The lubrication effect is taken into account, so the mould compression speed can be determined when the resin flow front is irregular on the thickness direction. Then the Volume of Fluid (VOF) two-phase model is established to express the resin-air flow in narrow gap and preform simultaneously, in which the narrow gap is considered as 3D area without flow resistance. Finally, the 3D numerical method for solving the above mathematical models is developed. In this method, the changing of the mould cavity is simulated by moving mesh technology, and the master-slave element method is used to simulate the resin squeezing from the infiltrated preform. Comparisons with analysis results are provided to prove the correctness of the above method, and two 3D examples are given to demonstrate the simulating capability.

Authors and Affiliations

Bo YANG, Shilong WANG, Qian TANG

Keywords

Related Articles

Effect of Solution Heat Treatment and Artificial Aging on Compression Behaviour of A356 Alloy

Aluminium alloys are subjected to heat treatment to increase the strength and corrosion properties. This paper aims to study the effect of heat treatment on the compression behaviour of A356 alloy under quasi static cond...

Investigation of Abrasive Wear Behavior of Industrial Wastes on Al 6061 Material Using Rubber Wheel Abrasion Test (RWAT) Method

In this study, the abrading characteristics of the slags, generated in the form of industrial waste during raw iron, steel and ferrochromium ore production, are investigated. Granulated blast furnace slag (GBFS), basic o...

Characterization, Production and Microwave Absorbing Properties of Polyaniline-NiFe2O4: Tb Composites

In this study, terbium-doped NiFe2O4 was produced by using mixed oxide technique. The Ni1-xTbxFe2O4 composition was synthesized and x was selected as 0.025, 0.050 and 0.070, respectively. The single phase Ni ferrite was...

First-principles Calculation of the Electronic Structure and Optical Properties of ZnO Co-doped with Nb and Ta

First-principle calculations have been performed to investigate the electronic structure and optical properties of ZnO co-doped with Nb and Ta. The three doping structures are set to: Zn0.9375Nb0.0625O, Zn0.9375Ta0.0625O...

Electrolytic Preparation of Al-Sm Alloy in SmF3-LiF-Sm2O3 Molten Salt System

In the present paper, an Al rod as liquid cathode was added into the SmF3-LiF-Sm2O3 molten salt system and subsequently the Al-Sm alloy was prepared by the liquid cathode electrolysis method. The effects of electrolysis...

Download PDF file
  • EP ID EP452523
  • DOI 10.5755/j01.ms.25.1.19134
  • Views 49
  • Downloads 0

How To Cite

Bo YANG, Shilong WANG, Qian TANG (2019). Modeling and 3D Simulation of the Mould Compression and Resin Flow for Force-Controlled Compression Resin Transfer Moulding. Materials Science-Medžiagotyra, 25(1), 71-78. https://europub.co.uk/articles/-A-452523