Numerical simulation of dissimilar metal welding and its verification for determination of residual stresses

Journal Title: Frattura ed Integrità Strutturale - Year 2016, Vol 10, Issue 36

Abstract

 This paper summarizes the results of the through-thickness residual stress distributions on dissimilar metal weld (DMW) mock-up. DMWs, as welded joints between ferritic steels and either austenitic stainless steels or nickel-based alloys, are commonly found in piping systems of NPPs as well as in other industrial plants. The welding of the mock-up is simulated by the 3D finite element model using temperature and phase dependent material properties. The commercial finite element code MSC.Marc is used to obtain the numerical results by implementing the Goldak’s double ellipsoidal shaped weld heat source and combined convection radiation boundary conditions. Residual stress measurements are performed on welded joints to validate the simulation results. The validated residual stress distributions can be used for the life time assessment and failure mode predictions of the welded joints.

Authors and Affiliations

Sz. Szávai, Z. Bezi, C. Ohms

Keywords

Related Articles

 Random accumulated damage evaluation under multiaxial fatigue loading conditions

 Multiaxial fatigue is a very important physical phenomenon to take into account in several mechanical components; its study is of utmost importance to avoid unexpected failure of equipment, vehicles or structures...

 Microstructural study of multiaxial low cycle fatigue

 This paper discusses the relationship between the stress response and the microstructure under tension-torsion multiaxial proportional and nonproportional loadings. Firstly, this paper discusses the material depe...

 Damage initiation in brittle and ductile materials as revealed from a fractoluminescence study

 A set of heterogeneous and homogeneous materials differing in their brittle and ductile characteristics (granite, marble, silica ceramics, silicon carbide, organic glass) were subjected to impact damaging by a fa...

Growth behavior of fatigue cracks in ultrafine grained Cu smooth specimens with a small hole

 In order to study the growth mechanism of fatigue cracks in ultrafine grained copper, stresscontrolled fatigue tests of round-bar specimens with a small blind hole as a crack starter were conducted. The hole was...

 The effect of varying loading directions and loading levels on crack growth at 2D- and 3D-mixed-mode-loadings

  While product’s operation the loading situation commonly changes. The local loading situation on an existing crack then can shift to a combined loading, composed of mode I, mode II and mode III, and consequently i...

Download PDF file
  • EP ID EP90590
  • DOI 10.3221/IGF-ESIS.36.04
  • Views 74
  • Downloads 0

How To Cite

Sz. Szávai, Z. Bezi, C. Ohms (2016).  Numerical simulation of dissimilar metal welding and its verification for determination of residual stresses. Frattura ed Integrità Strutturale, 10(36), 36-45. https://europub.co.uk/articles/-A-90590