NUMERICAL FLOW SIMULATION OF ROTATING CIRCULAR SAW BLADES FOR THE INVESTIGATION OF SOUND GENERATION MECHANISMS
Journal Title: Journal of Machine Engineering - Year 2018, Vol 18, Issue 1
Abstract
Emission of airborne sound in the production industry is endangering the employees’ health and is lowering productivity. Circular saw blades in particular cause high sound pressure levels. Therefore, the tool geometry of saw blades should be improved in the sense that the emission of airborne sound is lowered. In this work, the basics for the tool optimization regarding the emission of airborne sound are elaborated. To avoid high costs for various prototypes and experimental investigations, a computational fluid dynamics (CFD) simulation is used. By this, the effects of the adjustments of the geometry on the fluid mechanics can be researched efficiently. Using the acoustic analogy of Ffowcs-Williams/Hawkings, the results of the numerical flow simulation are converted into the sound pressure level. To validate the calculated results, previously conducted experiments are used for comparison. The calculated results correspond well to the values from the experimental measurements. Hence, it is possible to use the developed method to predict the influence of geometry adjustments on the acoustic behaviour, making the optimization process possible. In an outlook, the concept for an optimization loop is explained, which couples the CFD simulation with a parameterized geometry model and an evaluation algorithm.
Authors and Affiliations
H. -Christian MÖHRING, Thomas STEHLE, Kamil GÜZEL, Christoph ZIZELMANN
ENERGY-BASED CHARACTERIZATION OF PRECISION HARD MACHINING USING PARTIALLY WORN CBN CUTTING TOOLS
This paper highlights the performance of precision hard turning with CBN cutting tools from energy point- of-view with additional tool wear effect. For this purpose several wear tests were performed during which the tool...
DEVELOPMENT AND MANUFACTURING OF ARDUINO BASED ELECTROCHEMICAL DISCHARGE MACHINE
The machining of non-conducting materials is very difficult due to its brittleness and hardness properties. The electrochemical discharge machining (ECDM) process is the hybrid non-traditional manufacturing technology b...
EXTENSION OF A PHASE TRANSFORMATION MODEL FOR PARTIAL HARDENING IN HOT STAMPING
The quality of predicted microstructural and mechanical properties in hot stamping simulations relies considerably on the material model. Many researchers studied the effect of the plastic deformation on the phase transf...
SIMULATION FOR INSTABLE FLOATING OF HYDRODYNAMIC GUIDES DURING ACCELERATION AND AT CONSTANT VELOCITY
High speeds and the resulting hydrodynamic pressure lead to significant floating of the linear guides. During this movement, the floating behaviour shows phenomena that can be explained by the Reynolds equation. This pap...
A REVIEW AND ANALYSIS OF THE HISTORICAL DEVELOPMENT OF MACHINE TOOLS INTO COMPLEX INTELLIGENT MECHATRONIC SYSTEMS
This paper presents an analytical review of the development of machine tools (MT) into complex mechatronic systems. The basic periods, inventions and achievements in their historical development are marked which are repr...