Optimization of Forming Process Parameters in Sheet Metal Forming Of Reinf-Rr End Upr-Lh/Rh for Safe Thinning
Journal Title: International Journal of engineering Research and Applications - Year 2018, Vol 8, Issue 8
Abstract
During the forming process of sheet metal component i.e., REINF-RR END UPR-LH/RH, defects such as wrinkle and thinning is observed. These defects can be reduced by varying the process parameters by trial and error method which loss in time and money. The final component is obtained in its desired quality by optimizing the various process parameters which affect more on the forming process. This requires thorough knowledge about the process and expertise in tool design. In this project, Finite element method (FEM) is used to analyze the strain and thickness variations during the REINF-RR END UPR-LH/RH forming process and optimization is carried out using Design of experiment (DOE) technique. In this case, HYPERFORM software is used for the simulation of the component which avoids manufacturing the tool for the tryout. The optimization of process parameters is done by using DOE by Taguchi’s orthogonal arrays in Minitab software. The result of optimization is validated with actual formed component with same optimized parameters.
Authors and Affiliations
Bhagyashri R. Billade, Prof. Sachin K. Dahake
Keywords
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- EP ID EP395019
- DOI 10.9790/9622-0808010107.
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