Productivity Improvement in Bus Body Manufacturing Using Value Stream Mapping and Line Balancing Technique

Journal Title: IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE) - Year 2018, Vol 15, Issue 3

Abstract

Bus body manufacturing play a key role in automotive manufacturing, as vehicle manufacturers often sub contract such enterprise to complete bus manufacturing process. In a fiercely competitive global environment, the bus body manufacturing enterprises are constantly looking for ways of meet their customer requirements of delivery on time, cost and quality in order for them to survive. However, bus body manufacturing enterprises barely meet the customer demands in terms of delivering on time due to long cycle times on the production floor due to low labour utilization, material wastage and unorganized work flows. In this research, we critically looked at improving productivity such enterprises by considering a case study of one of the leading bus body manufacturing enterprises in Kenya. Value Stream Mapping was used as the main productivity improvement tool supported by line balancing techniques. The results from the improved value stream map indicated an increase in efficiency of 13.1% and a reduction the cycle time by 7 days, demonstrating the potential of these tools for improving productivity in bus body manufacturing.

Authors and Affiliations

Chepkania Z. L. , Keraita J. N. , Muchiri P. N.

Keywords

Related Articles

Design of A Cable-locking Device for Cable-driven Manipulators

In this paper, a kind of cable-locking device is proposed, which replaces the motor driving device of the former cable-driving manipulator, and makes the cable-driving manipulator become a passive manipulator which can b...

Empirical Study of Productivity KPIs’ In a Tannery Industry: Case Study.

Productivity is a measure of the effective use of resources.It is the relationship between result and the time it takes to achieve the results. Leather processing is a high labour intensity process of converting hides an...

3D Analysis for Conical Tanks under Seismic Loads

In this study, conical ground and elevated tanks` seismic response has been investigated. This study has been motivated with the deficiency of data in design codes concerning conical tanks seismic analysis. Seismic analy...

Simulation of Corrosion of Rebar in Concrete by Impressed Current Technique

Marine structures are adversely affected by corrosion of rebars. In order to assess the structural health, prediction of the amount of mass loss of rebars is important. In this context, an experimental investigation was...

The Priority of the Road Network Development in Anticipating the Disparity of the Regional Development in Palopo City

The regional development often causes a disparity phenomenon. This research aims to analyze the potential of production of natural resources in terms of regional disparity and the availability of road infrastructure netw...

Download PDF file
  • EP ID EP437904
  • DOI 10.9790/1684-1503015866.
  • Views 27
  • Downloads 0

How To Cite

Chepkania Z. L. , Keraita J. N. , Muchiri P. N. (2018). Productivity Improvement in Bus Body Manufacturing Using Value Stream Mapping and Line Balancing Technique. IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE), 15(3), 58-66. https://europub.co.uk/articles/-A-437904