The hypothesis of formation of the structure of surfaced metal at the surfacing based on the application of the prognostic algorithm of control the electrode wire speed

Journal Title: Журнал інженерних наук - Year 2017, Vol 4, Issue 2

Abstract

The growth of a drop in the process of surfacing by a consumable electrode is characterized by a linear dependence of the current change on time. A hypothesis has been put forward, according to which a reduction in the feed rate of the electrode wire to zero in this time interval will substantially reduce the spraying loss and improve the formation of the surfacing roller. For the implementation of which, the use of regulators with a typical law of regulation is proposed, but not according to the current value of the arc current, but according to the forecast. A key feature of these researches is a realization given surfacing process with the imposition of external mechanical oscillations with specified amplitude-frequency characteristics on the welding bath. Analytical calculation of the transfer function for the prognostic PID regulator with the simplest linear prediction taking into account the oscillation of the weld pool is given.

Authors and Affiliations

V. A. Lebedev, S. V. Novykov

Keywords

Related Articles

Mathematical simulation of fluid flow and analysis of flow pattern in the flow path of low-head Kaplan turbine

The results of numerical investigation of spatial flow of viscous incompressible fluid in flow part of Kaplan turbine PL20 Kremenchug HPP at optimum setting angle of runner blade φb = 15° and at maximum setting angle φb...

Analytical determination of the frequency of short circuits of the arc at surfacing in gas dioxide with welding pool mechanical oscillations

A hypothesis has been put forward that it is possible to reduce the degree of splashing when sur-facing into carbon dioxide due to the setting of the frequency characteristics of the oscillation of the weld pool. Equatio...

Numerical Investigation of the Concave-Cut Baffles Effect in Shell-and-Tube Heat Exchanger

In this paper, the performance of shell-and-tube heat exchangers with single-segmental baffle and varying configurations of concave-cut baffles (10, 15 and 20 %) was investigated. The study was carried out for a heat exc...

Profile Gear Grinding Temperature Reduction and Equalization

The profile gear grinding modes definition technique is developed to provide the uniform residual temperatures after heating and subsequent cooling which predetermine uniform thermal deformations on periphery of a cogwhe...

Computer-Aided Design of Prophylactic Metal Reinforcement of the Proximal Femur

Hip fractures are among the most dangerous fractures, because they are quite common in older people and are difficult to treat. Based on the general opinion, the most effective tactic is surgical treatment, but its resul...

Download PDF file
  • EP ID EP249361
  • DOI 10.21272/jes.2017.4(2).b15
  • Views 37
  • Downloads 0

How To Cite

V. A. Lebedev, S. V. Novykov (2017). The hypothesis of formation of the structure of surfaced metal at the surfacing based on the application of the prognostic algorithm of control the electrode wire speed. Журнал інженерних наук, 4(2), 15-18. https://europub.co.uk/articles/-A-249361