Ultrasonic-Enhanced Laser Cladding: Improving Microstructure and Performance Through Synergistic Processing Techniques
Journal Title: Precision Mechanics & Digital Fabrication - Year 2024, Vol 1, Issue 3
Abstract
Laser additive manufacturing, a pivotal technology in advanced manufacturing, is extensively applied in the restoration industry. However, its development has been hindered by challenges such as residual stress and excessive grain size during the manufacturing process. The integration of ultrasonic enhancement technology with laser cladding has emerged as a prominent research direction, offering significant improvements in the quality and performance of the cladding layer. This review focuses on two primary approaches: ultrasonic-enhanced synchronous laser cladding and ultrasonic strengthening as a post-processing method. The ultrasonic processes discussed include ultrasonic vibration, ultrasonic rolling, ultrasonic impact, and their composite variants. Each method is evaluated for its ability to modify the microstructure, alleviate defects, and enhance the mechanical properties of the cladding layer. While ultrasonic enhancement during synchronous laser cladding primarily facilitates greater molten pool agitation, post-processing techniques induce severe plastic deformation on the surface of the cladding layer. Both approaches have been shown to reduce residual stress, refine grain structure, and improve surface hardness. The underlying mechanisms governing these improvements, particularly microstructural evolution and grain refinement, are examined in detail. Additionally, the potential advantages and limitations of each ultrasonic introduction method are discussed. Finally, the application prospects and future development trends of ultrasonic-enhanced laser cladding are explored, with particular attention to the role of ultrasonic technology in enhancing the durability, wear resistance, and corrosion resistance of cladding layers. The synergy between ultrasonic techniques and laser cladding promises to expand the potential of additive manufacturing in both industrial and repair applications.
Authors and Affiliations
Xinsheng Wang, Yang Zheng, Zhihai Cai, Xian Du, Jian Liu, Haidou Wang
Keywords
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- EP ID EP752484
- DOI https://doi.org/10.56578/pmdf010301
- Views 28
- Downloads 0
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