Application of Lean Manufacturing in the Painting Plant Manufacturing Process by Reducing Waste Waiting A Case Study at Pt.Koba Multi Indonesia

Abstract

PT. Koba Multi Indonesia is a local private company engaged in Manufacturing (Fabrication and Services), to be able to maximize production that continues to grow in accordance with its era and increase profits to the company by trying to reduce costs, improve quality and timely delivery to customers. This study, aims to determine the various forms of waste that often occur at PT. Koba Multi Indonesia, so that it can increase production efficiency, therefore we need a lean manufacturing approach. Lean Manufacturing is an effort to eliminate waste in production, increase added value on a product and provide continuously improved value to customers by a manufacturing industry, by using the value stream mapping method to improve efficiency. Lean manufacturing methods focus on identifying and eliminating activities that have no added value, the first step is the translation of the VSM method (value stream mapping) as a tool for mapping the entire production process, then weighing 7 wastes through a questionnaire and the results of ranking waste translated through the RCA method ( root cause analysis). So that, this research can increase productivity and know activities that do not add value (Non Value Added) in line with the process of making painting plants and eliminating waste as one of the causes of delay in making a painting plant in the completion of job handover.

Authors and Affiliations

Ahmad Hipni, Hasbullah Hasbullah

Keywords

Related Articles

Heat Recovery from Boiler Blowdown Water by Using Heat Exchanger in Thermal Power Plant

Our project aims basically on recovering boiler blow down water heat by designing a heat exchanger. The temperature of blow down water in the flash tank is about 1100C. This heat can be used to heat the...

Optimization Cutting Parameters When Grinding ШX15 Steels Using Hai Duong Grinding Wheel

This paper presents an experimental research to build two regressions of the relationship between machining surface roughness and cutting parameters when grinding the ШX15 steels by Hai Duong grinding wheels. Two types o...

Investigation of Mechanical Properties and Machining Behaviour of Aluminium Alloy Filled withWalnut Cell Micro Particles

The use of aluminium alloys in manufacturing industries has increased significantly in recent years. This is primarily because of their ability to combine lightness and strength in a single material. Concomitant to his g...

An Intelligent and Co-Operative Driver Support System for Vehicles in Road Environments to Enhance Public Safety

Recent technological advancements and the prosperity towards participating in them necessitate people and possessions to be mobile. Efficient systems are needed for enhancing the security in transportation systems....

Mathematical Model Development for Viscosity of Transesterified Jatropha Oil using Box - Behnken Method

The objective of this paper was to optimize the viscosity of transesterified Jatropha Curcas biodiesel has gained importance for boosting the fuel industry and improving the production efficiency of biodiesel. A mathemat...

Download PDF file
  • EP ID EP616718
  • DOI 10.24247/ijmperdjun201959
  • Views 59
  • Downloads 0

How To Cite

Ahmad Hipni, Hasbullah Hasbullah (2019). Application of Lean Manufacturing in the Painting Plant Manufacturing Process by Reducing Waste Waiting A Case Study at Pt.Koba Multi Indonesia. International Journal of Mechanical and Production Engineering Research and Development (IJMPERD ), 9(3), 559-568. https://europub.co.uk/articles/-A-616718