Correlation of surface roughness, tool wear, and chip slenderness ratio in the lathe process of aluminum alloy – 6061
Journal Title: Восточно-Европейский журнал передовых технологий - Year 2019, Vol 4, Issue 1
Abstract
<p><span style="font-family: 'Times New Roman'; font-size: small;">The research on the lathe process has described that the tool nose radius parameter is one of the factors that has an influence on surface roughness in the form of product quality. Chip slenderness ratio is an important parameter in the lathe process that can be applied theoretically or empirically. The lathe process was carried out on the Aluminum Alloy – 6061 material, the effects of the selected responses, namely surface roughness (SR), surface area of tool wear (Vb), and chip slenderness ratio (δ) were investigated. The selection of the main cutting tool nose radius (ns), spindle speed (n), feeding speed (vf), and depth of cut (a) can affect surface roughness which were conditioned to be constant, can influence chip shape and chip slenderness ratio and surface area of tool flank wear. The chip shape in the lathe process has a correlation with the product surface roughness, the chip slenderness ratio, and the tool flank wear. </span></p><p><span style="font-family: 'Times New Roman'; font-size: small;">In this study, the experimental investigation and statistical analysis used the Taguchi experimental design method of L9 (34) orthogonal array, and the parameters used in the lathe cutting process of Aluminum Alloy – 6061 were tool angle, spindle speed, depth of cut and feed rate that affected the response results ((SR), (δ), and Vb). </span></p><p><span style="font-family: 'Times New Roman'; font-size: small;">The contribution of each factor to the output is determined by variance analysis. Using ANOVA, the multiregression model is obtained by the relationship between the factors (ns, n, vf, and a) on the response (SR, δ, and Vb), expressed by the following equation: SR=0.955556+0.074444ns+0.006667n+0.005556vf–0.001111a, δ=7.18889–1.17556ns–0.59222n–0.60222vf–0.09111a, and Vb=0.320370–0.073704ns–0.021481n–0.041481vf–0.032593a.</span></p><p><span style="font-family: 'Times New Roman'; font-size: small;">Correlation results found that: (a) tool nose radius of 0.4 mm, feeding speed 56 mm/min, and cutting depth of 0.25 mm had an influence on SR=1.11 µm, (b) tool nose radius of 1.2 mm, feeding speed 58 mm/min and the depth of cut of 0.25 mm have an influence on δ=7.07, (c) tool nose radius of 0.4 mm, feeding speed of 60 mm/min, and cutting depth of 0.50 mm have an influence on Vb=0.34 mm2. The conclusion is that the effect on the correlation of the R2 value is very strong against SR=97.89 %, δ=94.45 % and Vb=67.30 %</span></p>
Authors and Affiliations
Sudjatmiko Sudjatmiko, Rudy Soenoko, Agus Suprapto, Moch Agus Choiron
Keywords
Related Articles
- EP ID EP666808
- DOI 10.15587/1729-4061.2019.159203
- Views 60
- Downloads 0
Development of a system for graphic captcha systems recognition using competing cellular automata
<p>Peculiarities of the use of competing cellular automata for problems of recognition of complex captcha systems have been explored. For this purpose, the concept of competing cellular automata has been introduced and a...
Prediction of chatter stability in turning
A new technology for predicting chatter in turning, based on simulation of the cutting process in time and frequency domains using the Nyquist diagram has been developed. The cutting process is presented as carried out i...
Application of the basic module's foundation for factorization of big numbers by the Fеrmаt method
<p>The Fermat method is considered to be the best for factorization of numbers N=p×q in case of close p and q. Computational complexity of the basic algorithm of the method is determined by the number of check values of...
Investigation of force factors and stresses at singular points of plate elements in special cranes
The work addresses studying the possibilities of a numerical-analytical variant of the boundary elements method (BEM) in determining the internal force factors and stresses at singular points when bending thin isotropic...
Ray tracing synthesis of images of triangulated surfaces smoothed by the spherical interpolation method
<span lang="EN-US">The problem of imaging by ray tracing of triangulated surfaces smoothed by the spherical interpolation method was solved. The method of spherical interpolation was mainly designed to interpolate the tr...