Perspective Method of Restoration of Autotractor Parts by Electrocontact Welding of Powder Materials in the Magnetic Field

Journal Title: Tribology in Industry - Year 2019, Vol 41, Issue 1

Abstract

The cause of the failures of autotractor machines is mainly the process of inevitable wear of the mating parts. Moreover, it was proved that more than 80 % of parts of assemblies and assemblies of many tractors and cars fail with a slight wear of parts, sometimes not exceeding 0.1 mm. One of the progressive ways of restoration with obvious advantages compared with other similar methods of repairing parts is electrocontact welding of filler materials. One of the ways to expand the capabilities of technology is the application of metallic powder materials and their mixtures on the worn surfaces of automotive components in the magnetic field. Conducted research and obtained a number of results to determine the effectiveness of using the technology of contact welding of powder materials in a magnetic field. The optimal geometrical parameters of the electromagnetic device (d/2L=2,8) are determined with the smallest value of the magnetomotive force (F=1,2510-3 А). The influence of the current of the excitation winding of the electromagnet on the thickness of the formed coating up to 1.5 mm or more is proved. The possibility of applying (welding) steel and cast iron chips with particle sizes from 400 to 1000 microns and controlling the thickness of the applied layer, changing the magnetic field and particle size of the chips was determined. In this case, it is possible to obtain a layer thickness of up to 1.6 mm. Tests on the wear of the samples showed high wear resistance of the welded coatings obtained in comparison with the reference steel samples.

Authors and Affiliations

N. Yunusbaev, I. Gabitov, M. Farhatov, R. Saifullin, S. Insafuddinov

Keywords

Related Articles

Effect of Cryogenic Treatment on the Wear Behavior of Additive Manufactured 316L Stainless Steel

In this research work, an investigation is done to study the effect of cryogenic treatment on 316L SS fabricated using Direct Metal Laser Sintering process. Cryogenic treatment is done at -196°C for 24 hours in a chamber...

Tribological and Electrochemical Properties of AISI D3 Steel Coated with Hafnium Carbon Nitride

In this research work, hafnium carbonitride (HfCN) coatings were developed via physical vapor deposition with the aim to determine the electrochemical behavior of the HfCN layers on industrial steel substrates. The HfCN...

Modeling and Simulated Annealing Optimization of Surface Roughness in CO[sub]2[/sub] Laser Nitrogen Cutting of Stainless Steel

This paper presents a systematic methodology for empirical modeling and optimization of surface roughness in CO2 laser nitrogen cutting of stainless steel. The surface roughness prediction model was developed in terms of...

Bearing Health Monitoring

Health monitoring of bearings is a widely researched topic and has been attempted by analysing acoustic, thermal and vibration signatures. The methods usually require signal of a healthy bearing to be used as a baseline....

Tribological Potencial of Zinc-Aluminium Alloys Improvement

In this paper are presented result of the study aimed at tribological improvement of ZA alloys. Two treatments of ZA-27 alloy were used: a) T4 heat treatment and b) reinforcement by graphite. The heat treatment of sample...

Download PDF file
  • EP ID EP588167
  • DOI 10.24874/ti.2019.41.01.13
  • Views 72
  • Downloads 0

How To Cite

N. Yunusbaev, I. Gabitov, M. Farhatov, R. Saifullin, S. Insafuddinov (2019). Perspective Method of Restoration of Autotractor Parts by Electrocontact Welding of Powder Materials in the Magnetic Field. Tribology in Industry, 41(1), 115-125. https://europub.co.uk/articles/-A-588167