Lean Tool Implementation in the Garment Industry
Journal Title: Fibres and Textiles in Eastern Europe - Year 2019, Vol 27, Issue 2
Abstract
Garment Manufacturing is one of the oldest in the world, compromising a high number of critical operations. The main issues in the garment industry are the lead time, production rate, very poor line balancing and fabric wastes. Productivity improvement is carried out by implementing the various lean tools in the industry, such as 5S, Value Stream Mapping (VSM) and line balancing in the sewing section. After the implementation of lean tools in the garment industry, the outcomes observed are a reduction in work-in-progress inventory, increases in the production process and increased line efficiency. Similarly the before and after implementation of 5S, which shows space utilisation in the sewing section, is increased. In this research, an implementation study was conducted in only one organisation. Hence the results extracted by the conduct of this implementation study are achievable and adaptable in similar organisations.<br/><br/>
Authors and Affiliations
D. Vasanth Kumar, G. Madhan Mohan, K. M. Mohanasundaram
Development of Woven Spacer Fabrics Based on Steel Wires and Carbon Rovings
Woven spacer fabrics are used as reinforcing materials for fiber-reinforced plastics. These fabrics consist of mostly pliable textile fibers, which still require defined rigidity for different crash applications. In this...
Influence of the Yarn Formation Process on the Characteristics of Viscose Fabric Made of Vortex Coloured Spun Yarns
In this study, based on the Box-Behnken design, regression statistical analysis is introduced to evaluate the influence of yarn formation process variables (nozzle pressure, yarn delivery speed and yarn count) on the pro...
Linear Programming for Aggregate Production Planning in a Textile Company
This article aims to propose and implement an aggregated production planning model to provide optimal strategies in the medium term for a textile company, for which a linear programming model is proposed to minimise tota...
Development of a Mobile-Based Application Software Body Size Calculator
Clothing fit is one of the important factors affecting consumers’ purchasing behaviour and clothing satisfaction. The aim of this study was to develop a mobile-based body size calculator program to compare standard mass...
Study on the Loss of Strength of Denim-like Knitted Fabrics after Different Washing Treatments
Garments produced from denim-like knitted fabrics have been popular for few years because of the many advantages of knitted fabrics. To increase the worn-look denim appearance of these fabrics, washing treatments should...