Моделювання середньозваженої крупності твердого в завантаженні кульового млина рудою і пісками класифікатора

Journal Title: Математичне моделювання - Year 2017, Vol 1, Issue 1

Abstract

MODELING OF THE MEDIUM-WEIGHTED FINENESS SOLID IN THE LOADING OF THE BALL MILL OF THE ORE AND THE SAND OF THE CLASSIFIER Matsui A.N., Kondratets V.A. Abstract One of the key issues to improve the efficiency of ore preparation is the optimization of pulp liquefaction in a ball mill. Since this problem can not be solved without a model of the weighted average particle size of a solid ball mill, this work is actual. The purpose of this publication is to simulate the weighted average particle size of a solid in the ball mill loading ore and classifier sands, aimed to find a mathematical model of the technological parameter. To achieve this goal, the following tasks were accomplished: a closed cycle test procedure was developed; it was tested in industrial conditions; a mathematical model for determining the weighted average size of a solid was developed. First of all, a technique for testing a closed grinding cycle was developed, which basically consisted of determining the technological points of the test, establishing the minimum value of the material samples and the number of samples to ensure the accuracy of the results obtained. Selected samples of material were dried, mixed, reduced to the minimum value of mass. Reduced samples were scattered. As a result of the dispersion of the samples, the characteristics of the size of the material were obtained by the size classes. According to cuts and mill productivity, the productivity of the sands of the classifier was calculated. The weighted average size of the initial ore and sands of the classifier was also determined. A total of four cycle tests were carried out for different ore sizes and conveyor weights. According to the test data and the recalculations performed, the weighted average size of the material at the entrance of the ball mill was determined. The same data, obtained from the average values of the size and productivity of the initial ore and sands, coincided with great accuracy with the earlier traditional approach. On the basis of this, a mathematical model is established to determine the weighted average particle size of a ball mill at the input of a ball mill by parameters that can be automatically measured. Tests of the closed cycle of ore grinding in industrial conditions according to the developed technique gave the results, which became the basis for its modeling. As a result, a mathematical model is obtained for finding the weighted average particle size of a solid ball at the entrance of a ball mill for certain productivity and the average size of the crushing and grinding particles in the initial ore and sands of the classifier. The prospect of further development is the creation of a more progressive automatic control system for grinding ore in closed cycles. References [1] Pivnjak G. G., Vajsberg L. A., Kirichenko V. I., Pilov P. I., Kirichenko V. V. Izmel'chenie. Jenergetika i tehnologija [Grinding. Energy and technology]. Moscow, 2007. 296 p. (in Russian). [2] Zverevich V. V., Perov V. A. Osnovy obogashhenija poleznyh iskopaemyh [Basics of mineral processing]. Moscow, 1971. 216 p. (in Russian). [3] Kozin V. Z., Trop A. E., Komarov A. Ja. Avtomatizacija proizvodstvennyh processov na obogatitel'nyh fabrikah [Automation of production processes in concentrating plants]. Moscow, 1980. 333 p. (in Russian). [4] Goncharov Ju. G., Davidkovich A. S., Gejzenblazen B. E., Gulenko G. V. Avtomaticheskij kontrol' i regulirovanie tehnologicheskih processov na zhelezorudnyh obogatitel'nyh fabrikah [Automatic control and regulation of technological processes in iron ore beneficiation factories]. Moscow, 1968. 227 p. (in Russian). [5] Kosharskij B. D., Sitkovskij A. Ja., Krasnomovec A. V. Avtomatizacija upravlenija obogatitel'nymi fabrikami [Automation of management of concentrating factories]. Moscow, 1977. 525 p. (in Russian). [6] Kononenko G. G. e.a. Sposob regulirovanija sootnoshenija rashodov potokov tverdoj i zhidkoj faz v zagruzke mel'nicy [Method for controlling the ratio of flow rates of solid and liquid phases in mill loading]. Patent SSSR, no. 1563757, 1990. [7] Savilov A. P. e.a. Sposob avtomaticheskogo upravlenija sootnosheniem rashodov zhidkoj i tverdoj faz potokov v zagruzke mel'nic [The method of automatic control of the ratio of flow rates of liquid and solid phases of flows in the loading of mills]. Patent SSSR, no. 1526829, 1989. [8] Dmitriev V. I. e.a. Sposob upravlenija plotnost'ju pul'py v potoke na slive barabana mel'nicy [A method for controlling the pulp density in a flow on a mill drum discharge]. Patent SSSR, no. 1688920, 1991. [9] Morkun V. S., Cokurenko A. A., Lucenko I. A. Adaptivnye sistemy optimal'nogo upravlenija tehnologicheskimi processami [Adaptive systems for optimal control of technological processes]. Krivoj Rog, 2005. 261 p. (in Russian). [10] Kupin A. I. Intelektual'na identyfikacija ta keruvannja v umovah procesiv zbagachuval'noi' tehnologii' [Intelligent identification and control in the processes of enrichment technology]. Kryvyj Rig, 2008. 204 p. (in Ukanian). [11] Porkujan O. V. Keruvannja nelinijnymy dynamichnymy ob’jektamy zbagachuval'nyh vyrobnyctv na osnovi gibrydnyh modelej Gamershtejna. Avtoref. dys. na zdobuttja nauk. stupenja dokt. tehn. nauk [Management of Nonlinear Dynamic Objects of Enrichment Production on the Basis of the Gamerstein Hybrid Models]. Kryvyj Rig, 2009. 36 p. [12] Herbst J. A. and Oblad A. E. “Modern Control Theory Applied to Crushing. Part 1: Development of a Dynamic Model for Cone Crusher and Optimal Estimation of Crusher Operating Variables”, Proc. of the Jst JFAC Symposium on Automation for Mineral Resourse Development. Pergamon Press, Oxford, 1986. – pp. 301–307. [13] Herbst J.A., Alba F.A., Pate W.T. and Oblad A.E. “Optimal Control of Communition Operations”, Int. Jour. of Miner. Proc, Vol.22, №1-4, pp. 275–296, 1988. [14] Herbst J. A., Pate W.T. and Oblad A.E. “Model-bassed control of mineral processing operations”, Pow. Techn., Vol.69, pp. 21–32, 1992. [15] SCADA TRACE MODE v ASUTP obogashhenija rudy Severnogo GOKa [SCADA TRACE MODE in the process control system for ore beneficiation at Severnoye GOK] at: http://www.tracemode.ua. [16] Morozov V. V., Topchaev V. P., Ulitenko K. Ja. Razrabotka i primenenie avtomatizirovannyh sistem upravlenija processami obogashhenija poleznyh iskopaemyh [Development and application of automated control systems for the processes of mineral processing]. Moscow, 2013. 512 p. (in Russian). [17] Ivanov A. B., Kuvaev V. N., Kuvaev Ja. G. Perspektivnye napravlenija avtomatizacii processov droblenija i izmel'chenija rudy [Prospective directions of automation of processes of crushing and grinding of ore]. Gornyj zhurnal, 2010, no.11, pp.74–76. (in Russian). [18] Ulitenko K. Ja. Upravlenie vodnymi rezhimami izmel'chenija i klassifikacii v sovremennyh ASUTP [Management of water regimes of grinding and classification in modern process control systems]. Obogashhenie rud, 2008, no.1, pp.35–42. (in Russian). [19] Kondratec' V. O., Macuj A. M. Optymizacija prognozuvannja rozridzhennja pul'py u kul'ovyh mlynah pry zminnij vytrati vody v pisky klasyfikatora [Optimization of prediction of dilution of pulp in ball mills with variable water consumption in sand grade classifier]. Visnyk Zhytomyrs'kogo derzhavnogo tehnichnogo universytetu. Serija: Tehnichni nauky, 2017, no.1(79), pp. 171–181. (in Ukrainian). [20] Kozin V. Z. Oprobovanie mineral'nogo syr'ja [Testing of mineral raw materials]. Ekaterinburg, 2011. 316 p. (in Russian). [21] Klejn M. S., Vahonina M. S. Oprobovanie i kontrol' tehnologicheskih processov obogashhenija [Testing and control of enrichment technological processes]. Kemerovo, 2012. 131 p. (in Russian). [22] Mladec'kyj I. K., Pilov P. I. Vyprobuvannja i kontrol' v procesah zbagachennja korysnyh kopalyn [Tests and control in the processes of enrichment of minerals]. Dnipropetrovs'k, 2005. 155 p. (in Ukrainian). [23] Kozin V. Z. Issledovanie rud na obogatimost' [Research of ores for concentratability]. Ekaterinburg, 2008. 312 p. (in Russian).

Authors and Affiliations

А. М. Мацуй, В. О. Кондратець

Keywords

Related Articles

Математическая модель процесса обжига слоя кускового известняка

MATHEMATICAL MODEL OF PROCESS OF BURNING OF LAYER OF LUMP LIMESTONE Ryzhov A.F., Milashenko N.S. Abstract The receipt of quantitative lime for different industries of industry requires development of the corresponding te...

Математичне моделювання формування сил різання при розрізанні автомобільних пневматичних шин навпіл

MATHEMATICAL MODELING FORMATION OF FORCES OF CUTTING TO CUT IN HALF AUTOMOBILE PNEUMATIC TIRES Sasov O.O., Korobochka O.M., Volosova N.M. Abstract The resulting mathematical model of the formation of cutting forces in...

Оптимизация технологии получения многокомпонентных покрытий на основе титана в условиях СВС

OPTIMIZATION OF TECHNOLOGY OF RECEIPT OF MULTICOMPONENT COVERINGS ON BASIS OF TITAN IN THE CONDITIONS OF SHS. Sereda B.P., Palekhova I.V., Kruglyak I.V. Abstract One of effective methods of chemical - thermal treatment...

Оптимізація роботи металургійного підприємства шляхом аналізу експлуатаційних показників роботи кар’єрних самоскидів

OPTIMIZATION OF THE WORKOF METALLURGICAL ENTERPRISES BY ANALYZING OPERATIONAL PARAMETERS OF THE WORK OF DUMPTRUCKS Sereda B.P., Mukovska D.Y. Abstract In the article a comparative analysis of the spatial performance in...

Аналитическое исследование температурных полей и термических напряжений при нагреве простых тел одновременно конвекцией и излучением. Сообщение 1

ANALYTICAL STUDY OF TEMPERATURE FIELDS AND THERMAL STRESSES WHEN HEATING SIMPLE BODIES SIMULTANEOUSLY BY CONVECTION AND RADIATION. MESSAGE 1. Gorbunov A.D. Ukleina S.V. Abstract Relevance. To date, there is a large numb...

Download PDF file
  • EP ID EP277105
  • DOI -
  • Views 50
  • Downloads 0

How To Cite

А. М. Мацуй, В. О. Кондратець (2017). Моделювання середньозваженої крупності твердого в завантаженні кульового млина рудою і пісками класифікатора. Математичне моделювання, 1(1), 59-66. https://europub.co.uk/articles/-A-277105